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Effect of cutterhead configuration on tunnel face stability during shield machine maintenance outages

《结构与土木工程前沿（英文）》 2023年 第17卷 第4期   页码 522-532 doi: 10.1007/s11709-023-0930-9

摘要： Owing to long-distance advancement or obstacles, shield tunneling machines are typically shut down for maintenance. Engineering safety during maintenance outages is determined by the stability of the tunnel face. Pressure maintenance openings are typically used under complicated hydrogeological conditions. The tunnel face is supported by a medium at the bottom of the excavation chamber and compressed air at the top. Owing to the high risk of face failure, the necessity of support pressure when cutterhead support is implemented and a method for determining the value of compressed air pressure using different support ratios must to be determined. In this study, a non-fully chamber supported rotational failure model considering cutterhead support is developed based on the upper-bound theorem of limit analysis. Numerical simulation is conducted to verify the accuracy of the proposed model. The results indicate that appropriately increasing the specific gravity of the supporting medium can reduce the risk of collapse. The required compressed air pressure increases significantly as the support ratio decreases. Disregarding the supporting effect of the cutterhead will result in a tunnel face with underestimated stability. To satisfy the requirement of chamber openings at atmospheric pressure, the stratum reinforcement strength and range at the shield end are provided based on different cutterhead aperture ratios.

关键词： tunnel face stability     cutterhead configuration     aperture ratio     pressure gradient     support ratio    

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A real-life stability model for a large shield-driven tunnel in heterogeneous soft soils

Xinyu HU, Zixin ZHANG, Scott KIEFFER

《结构与土木工程前沿（英文）》 2012年 第6卷 第2期   页码 176-187 doi: 10.1007/s11709-012-0149-7

摘要： The current models that have been published to date only allow for homogeneous soil at the tunnel face. This paper presents a real-life face stability model to determine the minimal pressure needed at the tunnel face for a large shield-driven tunnel in heterogeneous soft soils. It is found that the influence of multilayered soil boundaries is significant, especially for the mixed-layer (e.g., sand and clay) soils. The suggested M-M model is developed by considering the influence of the heterogeneity of the soil on the angle of slip and the minimal support pressure. Comparisons of the solutions in mixed-layer soils are conducted, and the effects of the involved parameters for a large, multilayered, shield-driven tunnel are also investigated.

关键词： analytical solution     shield-driven tunnel     multilayered soil     face stability    

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Discontinuous mechanical behaviors of existing shield tunnel with stiffness reduction at longitudinal

《结构与土木工程前沿（英文）》 2023年 第17卷 第1期   页码 37-52 doi: 10.1007/s11709-022-0920-3

摘要： An analytical model is proposed to estimate the discontinuous mechanical behavior of an existing shield tunnel above a new tunnel. The existing shield tunnel is regarded as a Timoshenko beam with longitudinal joints. The opening and relative dislocation of the longitudinal joints can be calculated using Dirac delta functions. Compared with other approaches, our method yields results that are consistent with centrifugation test data. The effects of the stiffness reduction at the longitudinal joints (α and β), the shearing stiffness of the Timoshenko beam GA, and different additional pressure profiles on the responses of the shield tunnel are investigated. The results indicate that our proposed method is suitable for simulating the discontinuous mechanical behaviors of existing shield tunnels with longitudinal joints. The deformation and internal forces decrease as α, β, and GA increase. The bending moment and shear force are discontinuous despite slight discontinuities in the deflection, opening, and dislocation. The deflection curve is consistent with the additional pressure profile. Extensive opening, dislocation, and internal forces are induced at the location of mutation pressures. In addition, the joints allow rigid structures to behave flexibly in general, as well as allow flexible structures to exhibit locally rigid characteristics. Owing to the discontinuous characteristics, the internal forces and their abrupt changes at vulnerable sections must be monitored to ensure the structural safety of existing shield tunnels.

关键词： tunnel–soil interaction     discontinuous analysis     longitudinal joints     existing shield tunnel     Timoshenko beam     Dirac delta function    

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Deformation control criterion of shield tunnel under lateral relaxation of soft soil

《结构与土木工程前沿（英文）》 2023年 第17卷 第5期   页码 780-795 doi: 10.1007/s11709-023-0944-3

摘要： Metro shield tunnels under the lateral relaxation of soil (LRS) are susceptible to significant lateral deformations, which jeopardizes the structural safety and waterproofing. However, deformation control standards for such situations have not been clearly defined. Therefore, based on a specific case, a model test is conducted to realize the LRS of a shield tunnel in a sandy stratum to reveal its effect on segment liners. Subsequently, a deformation control criterion is established. The LRS is simulated by linearly reducing the loads applied to the lateral sides of the segment structure. During lateral unloading, the lateral earth pressure coefficient on the segment decreases almost exponentially, and the structural deformation is characterized by horizontal expansion at the arch haunches and vertical shrinkage at the arch vault and arch bottom. Based on the mechanical pattern of the segment structure and the acoustic emission, the deformation response of a segment can be classified into three stages: elastic and quasi-elastic, damage, and rapid deformation development. For a shield tunnel with a diameter of approximately 6 m and under the lateral relaxation of sandy soil, when the ellipticity of the segment is less than 2.71%, reinforcement measures are not required. However, the segment deformation must be controlled when the ellipticity is 2.71% to 3.12%; in this regard, an ellipticity of 3% can be used as a benchmark in similar engineering projects.

关键词： shield tunnel     lateral relaxation of soil     deformation control criterion of segment structure     model test    

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Bending failure performance of a shield tunnel segment based on full-scale test and numerical analysis

《结构与土木工程前沿（英文）》   页码 1033-1046 doi: 10.1007/s11709-023-0973-y

摘要： This study focuses on the bending failure performance of a shield tunnel segment. A full-scale test was conducted to investigate deformation and failure characteristics. During the loading, the bending failure process can be divided into four stages: the elastic stage, working stage with cracks, failure stage, and ultimate stage. The characteristic loads between contiguous stages are the cracking, failure, and ultimate loads. A numerical model corresponding to the test was established using the elastoplastic damage constitutive model of concrete. After a comparative analysis of the simulation and test results, parametric studies were performed to discuss the influence of the reinforcement ratio and proportion of tensile longitudinal reinforcement on the bearing capacity. The results indicated that the change in the reinforcement ratio and the proportion of tensile longitudinal reinforcement had little effect on the cracking load but significantly influenced the failure and ultimate loads of the segment. It is suggested that in the reinforcement design of the subway segment, the reinforcement ratio and the proportion of tensile longitudinal reinforcement can be chosen in the range of 0.7%–1.2% and 49%–55%, respectively, allowing the segment to effectively use the reinforcement and exert the design strength, thereby improving the bearing capacity of the segment.

关键词： shield tunnel     bearing capacity     failure mechanism     segment reinforcement    

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Clogging of slurry-shield tunnel-boring machine drives in sedimentary soft rock: A case study

《结构与土木工程前沿（英文）》 doi: 10.1007/s11709-023-0984-8

摘要： This paper presents a case study of the clogging of a slurry-shield tunnel-boring machine (TBM) experienced during tunnel operations in clay-rich argillaceous siltstones under the Ganjiang River, China. The clogging experienced during tunneling was due to special geological conditions, which had a considerably negative impact on the slurry-shield TBM tunneling performance. In this case study, the effect of clogging on the slurry-shield TBM tunneling performance (e.g., advance speed, thrust, torque, and penetration per revolution) was fully investigated. The potential for clogging during tunnel operations in argillaceous siltstone was estimated using an existing empirical classification chart. Many improvement measures have been proposed to mitigate the clogging potential of two slurry-shield TBMs during tunneling, such as the use of an optimum cutting wheel, a replacement cutting tool, improvements to the circulation flushing system and slurry properties, mixed support integrating slurry, and compressed air to support the excavation face. The mechanisms and potential causes of clogging are explained in detail, and the contributions of these mitigation measures to tunneling performance are discussed. By investigating the actual operational parameters of the slurry-shield TBMs, these mitigation measures were proven to be effective in mitigating the clogging potential of slurry-shield TBMs. This case study provides valuable information for slurry-shield TBMs involving tunneling in clay-rich sedimentary rocks.

关键词： slurry-shield TBM     geological investigation     clogging     argillaceous siltstone     TBM performance     mitigation measures    

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Weakening behavior of waterproof performance in joints of shield tunnels under adjacent constructions

《结构与土木工程前沿（英文）》   页码 884-900 doi: 10.1007/s11709-022-0912-3

摘要： Groundwater leakage in shield tunnels poses a threat to the safety and durability of tunnel structures. Disturbance of adjacent constructions during the operation of shield tunnels frequently occurs in China, leading to deformation of tunnel lining and leakage in joints. Understanding the impact of adjacent constructions on the waterproofing performance of the lining is critical for the protection of shield tunnels. In this study, the weakening behavior of waterproof performance was investigated in the joints of shield tunnels under transverse deformation induced by adjacent construction. First, the relationship between the joint opening and transverse deformation under three typical adjacent constructions (upper loading, upper excavation, and side excavation) was investigated via elaborate numerical simulations. Subsequently, the evolution of the waterproof performance of a common gasket with a joint opening was examined by establishing a coupled Eulerian–Lagrangian model of joint seepage, and a formula describing the relationship between waterproof performance and joint opening was proposed. Finally, the weakening law of waterproofing performance was investigated based on the results of the aforementioned studies. It was determined that the joints with the greatest decline in waterproof performance were located at the tunnel shoulder in the upper loading case, tunnel crown in the upper excavation case, and tunnel shoulder in the side excavation case. When the waterproof performance of these joints decreased to 50% and 30%, the transverse deformations were 60 and 90 mm under upper loading, 90 and 140 mm under upper excavation, and 45 and 70 mm under side excavation, respectively. The results provide a straightforward reference for setting a controlled deformation standard considering the waterproof performance.

关键词： shield tunnel     waterproof performance     horizontal transverse deformation     joint opening     weakening behavior    

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Numerical and experimental analyses of methane leakage in shield tunnel

《结构与土木工程前沿（英文）》   页码 1011-1020 doi: 10.1007/s11709-023-0956-z

摘要： Tunnels constructed in gas-bearing strata are affected by the potential leakage of harmful gases, such as methane gas. Based on the basic principles of computational fluid dynamics, a numerical analysis was performed to simulate the ventilation and diffusion of harmful gases in a shield tunnel, and the effect of ventilation airflow speed on the diffusion of harmful gases was evaluated. As the airflow speed increased from 1.8 to 5.4 m/s, the methane emission was diluted, and the methane accumulation was only observed in the area near the methane leakage channels. The influence of increased ventilation airflow velocity was dominant for the ventilation modes with two and four fans. In addition, laboratory tests on methane leakage through segment joints were performed. The results show that the leakage process can be divided into “rapid leakage” and “slight leakage”, depending on the leakage pressure and the state of joint deformation. Based on the numerical and experimental analysis results, a relationship between the safety level and the joint deformation is established, which can be used as guidelines for maintaining utility tunnels.

关键词： shield tunnel     harmful gas leakage     numerical analysis     laboratory test    

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Long-term settlement behavior of ground around shield tunnel due to leakage of water in soft deposit

Huaina WU, Yeshuang XU, Shui-long SHEN, Jin-chun CHAI

《结构与土木工程前沿（英文）》 2011年 第5卷 第2期   页码 194-198 doi: 10.1007/s11709-011-0105-y

摘要： The lining of shield tunnel is usually composed of segments, in which the joints, cracks, and the grouting holes (hereafter called lining deficit) exist. During the long-term running, soils and groundwater may leak from these kinds of lining deficit. The leaking of soil and groundwater causes the long-term ground loss around tunnel and thus results in the settlement of ground surface. This paper aims to analyze the impact of the leakage of groundwater through segments on the long-term settlement of ground surface. The adopted analytical method is based on the theory of groundwater seepage by using numerical simulation. The analyzed results show that settlement of ground surface increases gradually with the increase of the leaked volume of tunnel segments. When the leaked volume was unevenly distributed, differential settlement occurred locally. Comparative analysis by changing the leaked volume was conducted. The results reveal that there is a linear relationship between settlement and leaked volume when the leaked volume was controlled within the allowable limit.

关键词： lining deficit     leakage of water     shield tunnel     settlement     soft deposit    

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Manufacturing technique and performance of functionally graded concrete segment in shield tunnel

Baoguo MA, Dinghua ZOU, Li XU

《结构与土木工程前沿（英文）》 2009年 第3卷 第1期   页码 101-104 doi: 10.1007/s11709-009-0011-8

摘要： The quality of segment is very important to the service life of shield tunnel. Concerning the complex engineering environment of the Wuhan Yangtze River Shield Tunnel, the principle of functionally graded materials was introduced to design and produce the functionally graded concrete segment (FGCS). Its key manufacturing technique was proposed and its performance was tested.

关键词： shield tunnel     functionally graded concrete segment (FGCS)     manufacturing technology     performance    

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The influence of hand hole on the ultimate strength and crack pattern of shield tunnel segment joints

Shaochun WANG, Xi JIANG, Yun BAI

《结构与土木工程前沿（英文）》 2019年 第13卷 第5期   页码 1200-1213 doi: 10.1007/s11709-019-0546-2

摘要： With the shield tunnel going deeper and deeper, the circumferential axial force becomes the governing factor rather than the bending moment. The hand hole acts as a weak point and initial damage in the segment joint especially when the circumferential axial force is extremely high. Despite the wide application of steel fiber or synthetic fiber in the tunneling, limited researches focus on the structural responses of segment joint with macro structural synthetic fiber (MSSF). In this paper, a 1:2 reduced-scale experiment was conducted to study the structural performance of the segment joint with different types of hand holes under ultra-high axial force. Special attention is paid to failure mode and structural performance (bearing capacity, deformation, cracking, and toughness). Moreover, segment joints with MSSF are also tested to evaluate the effects of MSSF on the failure mode and structural performance of the segment joints. The experiment results show that the hand hole becomes the weakest point of the segment joint under ultra-high axial force. A \ /-type crack pattern is always observed before the final failure of the segment joints. Different types and sizes of the hand hole have different degree of influences on the structural behavior of segment joints. The segment joint with MSSF shows higher ultimate bearing capacity and toughness compared to segment joint with common concrete. Besides, the MSSF improves the initial cracking load and anti-spallling resistance of the segment joint.

关键词： shield tunneling     structural synthetic fiber concrete     hand hole     segment joint     ultimate bearing capacity     crack pattern    

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Analytical algorithms of compressive bending capacity of bolted circumferential joint in metro shield

《结构与土木工程前沿（英文）》   页码 901-914 doi: 10.1007/s11709-023-0915-8

摘要： The integrity and bearing capacity of segment joints in shield tunnels are associated closely with the mechanical properties of the joints. This study focuses on the mechanical characteristics and mechanism of a bolted circumferential joint during the entire bearing process. Simplified analytical algorithms for four stress stages are established to describe the bearing behaviors of the joint under a compressive bending load. A height adjustment coefficient, α, for the outer concrete compression zone is introduced into a simplified analytical model. Factors affecting α are determined, and the degree of influence of these factors is investigated via orthogonal numerical simulations. The numerical results show that α can be specified as approximately 0.2 for most metro shield tunnels in China. Subsequently, a case study is performed to verify the rationality of the simplified theoretical analysis for the segment joint via numerical simulations and experiments. Using the proposed simplified analytical algorithms, a parametric investigation is conducted to discuss the factors affecting the ultimate compressive bending capacity of the joint. The method for optimizing the joint flexural stiffness is clarified. The results of this study can provide a theoretical basis for optimizing the design and prediciting the damage of bolted segment joints in shield tunnels.

关键词： shield tunnel     segment joint     joint structural model     failure mechanism    

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盾构法修建水下隧道的关键技术问题

孙谋,谭忠盛

《中国工程科学》 2009年 第11卷 第7期   页码 18-23

摘要：

结合武汉长江隧道等水下盾构隧道工程，对水下盾构施工合理覆盖层厚度、盾构类型及关键参数确定进行了分析。对水下盾构施工关键技术如开挖面稳定技术、预防泥水喷发技术、防止隧道上浮技术、盾构姿态控制技术、长距离掘进及盾构水中对接技术、盾构始发与到达技术等进行了归纳。

关键词： 水下隧道     盾构法     覆盖层厚度     盾构选型     关键技术    

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Simulation analysis of pressure regulation of hydraulic thrust system on a shield tunneling machine

Zhibin LIU, Haibo XIE, Huayong YANG

《机械工程前沿（英文）》 2011年 第6卷 第3期   页码 377-382 doi: 10.1007/s11465-011-0226-y

摘要：

Hydraulic thrust system is an important system in a shield tunneling machine. Pressure regulation of thrust cylinders is the most important function for thrust system during tunnel excavation. In this paper, a hydraulic thrust system is explained, and a corresponding simulation model is carried out in order to study the system characteristics. Pressure regulation of a certain group’s cylinders has little influence on regulation of the other groups’ cylinders. The influence will not affect the process much during tunnel excavation. Pump displacement may have a greater effect on pressure regulation and oil supply flow rate should be adaptive to the system’s demand. A exacting situation is simulated to explain how pressure regulation works during tunnel excavation.

关键词： tunnel     hydraulic thrust system     pressure regulation     simulation    

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盾构隧道长距离独头掘进的控制测量技术

许维青,韩福忠

《中国工程科学》 2010年 第12卷 第12期   页码 56-58

摘要：

北京地下直径线盾构独头掘进距离达5.2 km，因此隧道贯通精度控制难度大。通过测量精度分析，单纯通过导线测量已不能满足设计规定的贯通限差要求，施工中通过导线直接传递定向、洞内加测陀螺边、地上地下控制网紧密联系等辅助方法，提高了贯通横向误差的精度，达到了预期效果。

关键词： 盾构     长距离     独头掘进     控制测量    

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标题 作者 时间 类型 操作

Effect of cutterhead configuration on tunnel face stability during shield machine maintenance outages

期刊论文

A real-life stability model for a large shield-driven tunnel in heterogeneous soft soils

Xinyu HU, Zixin ZHANG, Scott KIEFFER

期刊论文

Discontinuous mechanical behaviors of existing shield tunnel with stiffness reduction at longitudinal

期刊论文

Deformation control criterion of shield tunnel under lateral relaxation of soft soil

期刊论文

Bending failure performance of a shield tunnel segment based on full-scale test and numerical analysis

期刊论文

Clogging of slurry-shield tunnel-boring machine drives in sedimentary soft rock: A case study

期刊论文

Weakening behavior of waterproof performance in joints of shield tunnels under adjacent constructions

期刊论文

Numerical and experimental analyses of methane leakage in shield tunnel

期刊论文

Long-term settlement behavior of ground around shield tunnel due to leakage of water in soft deposit

Huaina WU, Yeshuang XU, Shui-long SHEN, Jin-chun CHAI

期刊论文

Manufacturing technique and performance of functionally graded concrete segment in shield tunnel

Baoguo MA, Dinghua ZOU, Li XU

期刊论文

The influence of hand hole on the ultimate strength and crack pattern of shield tunnel segment joints

Shaochun WANG, Xi JIANG, Yun BAI

期刊论文

Analytical algorithms of compressive bending capacity of bolted circumferential joint in metro shield

期刊论文

盾构法修建水下隧道的关键技术问题

孙谋,谭忠盛

期刊论文

Simulation analysis of pressure regulation of hydraulic thrust system on a shield tunneling machine

Zhibin LIU, Haibo XIE, Huayong YANG

期刊论文

盾构隧道长距离独头掘进的控制测量技术

许维青,韩福忠

期刊论文